This fully automatic fly ash brick machine boasts a heavy-duty design, producing up to 22,000 bricks in an 8-hour shift. Its PLC-controlled operation and fixed installation ensure reliable performance with minimum supervision, making it a perfect fit for industrial brick manufacturing units looking to scale operations efficiently.
Constructed with rust-proof mild steel and equipped with a robust oil cooling system, this machine is designed for longevity and low maintenance. With a noise level below 75 dB and a user-centric interface, it operates smoothly, ensuring ease of use and operator comfort during long production cycles.
FAQs of 10 BRICKS FULLY AUTOMATIC FLY ASH BRICKS MACHINE:
Q: How does the 10 Bricks Fully Automatic Fly Ash Bricks Machine operate?
A: The machine uses hydraulic pressure moulding and table vibration techniques, operating with a three-phase electric supply. It automatically mixes raw materials like fly ash, cement, stone dust, sand, and water, then forms and vibrates them in moulds to produce ten bricks per cycle with a PLC control system.
Q: What materials are required for brick production?
A: This machine is designed to work with a mix of fly ash, cement, stone dust, sand, and water. These raw materials are combined in precise proportions to achieve optimal brick strength and durability, resulting in uniform, high-quality bricks.
Q: When should the hydraulic oil be changed in the machine?
A: Hydraulic oil (68 Grade) should typically be replaced every 6-12 months, depending on usage intensity. Regularly monitoring oil quality and level ensures optimal machine performance and prolongs component lifespan.
Q: Where is the ideal location to install this machine?
A: Due to its fixed installation, the machine should be set up in well-ventilated, industrial spaces with sufficient room for its 3300 mm x 1500 mm x 2200 mm dimensions and smooth pallet movement. Access to a stable three-phase electric supply is also essential.
Q: What is the process for producing bricks with this machine?
A: Raw materials are loaded into the machine, which then automatically mixes, presses, and vibrates them into brick moulds using hydraulic pressure. The formed bricks are released onto pallets, and the process repeats, producing up to 10 bricks per stroke and 22,000 bricks in 8 hours.
Q: How many operators are required and what are their roles?
A: The machine requires three operators: one for material feeding, one for monitoring operations and quality, and a third for handling pallets and finished bricks, ensuring streamlined production and minimal downtime.
Q: What are the main benefits of using this fully automatic fly ash brick machine?
A: Key advantages include high production capacity, low maintenance, rust-proof construction, energy efficiency, reduced manpower needs, consistent brick quality, and compliance with environmental and industrial standards. The machine also comes with a one-year warranty, ensuring peace of mind for manufacturers.